Workshop manual · VW Polo V
Body repairs – exterior
VW Polo V (6R/6C, from late 2009) workshop manual: removing, installing and adjusting exterior body parts – lock carrier, bonnet, rear lid, doors, sunroof, bumpers, glazing and exterior equipment.
- 193 procedures
- 565 drawings
- 196 torques
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Most common jobs
Repair groups
- Body – frontLock carrier, wings and plenum chamber bulkhead13 procedures
- Bonnet, rear lidBonnet, rear lid, their locks and seals, tank flap30 procedures
- Front doors, door components, central lockingFront doors, door trim, handles, locks, window regulators, central locking27 procedures
- Rear doors, door componentsRear doors, door trim, handles, locks, window regulators24 procedures
- SunroofSliding sunroof: glass panel, sun blind, drive, drain hoses21 procedures
- BumpersFront and rear bumper: cover, carrier, add-on parts, parking sensors14 procedures
- GlazingWindscreen, rear window, side and door windows, bonding18 procedures
- Exterior equipmentGrille, spoilers, mouldings, mirrors, wheel housing liners, emblems, towing bracket46 procedures
Bonnet, rear lid
30 procedures
Group page →Bonnet (hood)
- Assembly overview – bonnet Diagram
- Assembly overview – Bowden cable Diagram
- Assembly overview – bonnet release lever Diagram
- Removing and installing bonnet
- Adjusting bonnet
- Adjusting lid lock
- Adjusting striker pin
- Removing and installing bonnet lock
- Removing and installing bonnet release lever
- Removing and installing striker pin
- Removing and installing hinges
- Removing and installing insulation
- Removing and installing support rod
- Detaching Bowden cable
Rear lid
- Assembly overview – rear lid Diagram
- Assembly overview – hinges Diagram
- Assembly overview – gas strut Diagram
- Removing and installing rear lid
- Removing and installing stop buffer
- Adjusting rear lid
- Adjusting striker pin
- Adjusting adjusting buffer
- Removing and installing bonnet lock
- Removing and installing operating mechanism
- Removing and installing hinges
- Removing and installing striker pin
- Removing and installing rear lid seal
- Removing and installing gas strut
- Releasing gas from gas strut
Tank flap unit
Front doors, door components, central locking
27 procedures
Group page →Door
Door components
- Assembly overview – door components Diagram
- Assembly overview – door handle and door lock Diagram
- Assembly overview – insulation Diagram
- Removing and installing window regulator motor
- Removing and installing window regulator
- Removing and installing inner door cover
- Removing and installing striker pin
- Removing and installing lock cylinder cover cap
- Removing and installing lock cylinder
- Removing and installing cap without lock cylinder
- Removing and installing door handle
- Removing and installing door handle bracket
- Removing and installing door lock
- Removing and installing window channel
- Removing and installing inner window slot seal
- Removing and installing outer window slot seal
Central locking
Rear doors, door components
24 procedures
Group page →Door
Door components
- Assembly overview – door components Diagram
- Assembly overview – door handle and door lock Diagram
- Assembly overview – insulation Diagram
- Removing and installing window regulator motor
- Removing and installing window crank
- Removing and installing window crank mechanism
- Removing and installing window regulator
- Removing and installing inner door cover
- Removing and installing striker pin
- Removing and installing cap
- Removing and installing door handle
- Removing and installing door handle bracket
- Removing and installing door lock
- Removing and installing window channel
- Removing and installing inner window slot seal
- Removing and installing outer window slot seal
Sunroof
21 procedures
Group page →Sliding sunroof
- Function
- Assembly overview – sliding sunroof Diagram
- Assembly overview – sunroof roller blind Diagram
- Assembly overview – sliding sunroof frame and front trim Diagram
- Removing and installing sliding sunroof frame
- Removing and installing wind deflector
- Removing and installing glass panel
- Removing glass panel when drive is defective
- Adjusting glass panel
- Removing and installing guide plate
- Removing and installing front trim for sliding sunroof
- Removing and installing sliding sunroof adjustment control unit J245
- Removing and installing glass panel seal
- Removing and installing interior seal
- Removing and installing cover
- Removing and installing sunroof switch
- Removing and installing sunroof roller blind
- Removing and installing tension bow
- Adapting sliding sunroof adjustment control unit J245
- Operating without current
Water drain hoses
Exterior equipment
46 procedures
Group page →Radiator grille and front trim
Spoiler
Mouldings, trims, extensions
- Assembly overview – side member trim Diagram
- Assembly overview – water deflector Diagram
- Assembly overview – B-pillar trim Diagram
- Removing and installing front door cover
- Removing and installing adapter for front door cover
- Removing and installing rear door cover
- Removing and installing adapter for rear door cover
- Removing and installing entry moulding
- Removing and installing side member trim
- Removing and installing retaining strip for side member trim
- Removing and installing water deflector
- Removing and installing A-pillar trim
- Removing and installing B-pillar trim
- Removing and installing C-pillar trim on door
- Wing trim panel
- Removing and installing front wheel arch trim
- Removing and installing rear wheel arch trim
- Removing and installing wheel arch trim of rear door