Workshop manual · VW Polo 6R
Brake systems
Workshop manual for the VW Polo 6R brakes, procedure by procedure: technical data and brake allocation by PR number, ABS/ESP, front and rear brakes, brake calipers, bleeding, brake master cylinder, brake booster and brake lines, with torque settings.
- 63 procedures
- 292 drawings
- 123 torques
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Most common jobs
Repair groups
- Technical dataBrakes by PR number, dimensions and wear limits, brake test3 procedures
- Anti-lock brake systemABS/ESP control units, sensors, warning lamps and hydraulic unit14 procedures
- Brakes – mechanismPads, discs, calipers, drum brakes, handbrake and brake pedal21 procedures
- Brakes – hydraulicsBleeding, brake fluid, master cylinder, brake booster and brake lines25 procedures
Technical data
3 procedures
Group page →Anti-lock brake system
14 procedures
Group page →General notes for anti-lock brake system (ABS)
Notes for repair work on anti-lock brake system
Connecting VAS 5051 and selecting functions
Electrical/electronic components and locations
Fault display via warning lamps
Assembly overview – hydraulic unit, brake booster/brake master cylinder
Removing and installing parts of ABS system on front and rear axle
Removing and installing parts of ESP system
Brakes – mechanism
21 procedures
Group page →Repairing front brakes
Repairing rear brakes (drum brakes)
Repairing rear brakes (disc brakes)
Assembly overview – handbrake lever
Assembly overview – brake pedal
Brakes – hydraulics
25 procedures
Group page →Repairing front brake calipers
Repairing rear brake calipers
Pressurised leak test
Bleeding brake system
Assembly overview – brake booster/brake master cylinder
- Assembly overview – brake booster/brake master cylinder (left-hand drive vehicle) Diagram
- Assembly overview – brake booster/brake master cylinder (right-hand drive vehicle) Diagram
- Vacuum pump for brake booster (vehicles with diesel engine)
- Checking brake booster vacuum system
- Checking non-return valve
- Vacuum pump for brakes V192
- Removing and installing brake booster pressure sensor G294
- Removing and installing brake light switch F, left-hand drive
- Removing and installing brake light switch F, right-hand drive