Workshop manual · VW Polo 6R
1.2 TDI CR engine (EA189)
Workshop manual for the VW Polo 1.2 TDI CR engine, code CFWA (EA189), procedure by procedure: removal, crankshaft group, cylinder head, toothed belt drive, lubrication, cooling, turbocharging, injection, exhaust and glow plugs, with torque settings.
- 123 procedures
- 626 drawings
- 217 torques
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Most common jobs
Repair groups
- Technical dataEngine number and data, safety rules and cleanliness8 procedures
- Removing and installing engineRemoving and installing the engine, assembly mountings and engine cover6 procedures
- Crankshaft groupPoly V-belt drive, cylinder block, flywheel, crankshaft, pistons and conrods21 procedures
- Cylinder head, valve gearCylinder head, toothed belt drive, camshafts and valves16 procedures
- LubricationSump, engine oil, oil cooler, oil pressure and balancer shaft module15 procedures
- CoolingCoolant, coolant pump, thermostat, radiator and radiator fan10 procedures
- Turbocharging/superchargingTurbocharger, charge air cooler and charge air system6 procedures
- Mixture preparation – injectionInjectors, high-pressure pump, senders, air filter, intake manifold and control unit28 procedures
- Exhaust systemExhaust pipes, particulate filter and exhaust gas recirculation8 procedures
- Glow plug systemCeramic glow plugs, Hall sender, knock sensor and engine speed sender5 procedures
Technical data
8 procedures
Group page →Technical data
Safety information
- Safety measures when working on fuel supply
- Safety measures when working on vehicles with a start/stop system
- Safety precautions when using testers and measuring instruments during a road test
- Safety precautions when working on the cooling system
- Safety precautions when working on the SCR system
- Safety precautions when working on exhaust system
General repair notes
Removing and installing engine
6 procedures
Group page →Crankshaft group
21 procedures
Group page →Cylinder block (pulley end)
- Assembly overview – poly V-belt drive (vehicles without air conditioner compressor) Diagram
- Assembly overview – poly V-belt drive (vehicles with idler roller and air conditioner compressor) Diagram
- Assembly overview – poly V-belt drive (vehicles with tensioning element and air conditioner compressor) Diagram
- Removing and installing poly V-belt (vehicles without air conditioner compressor)
- Removing and installing poly V-belt (vehicles with idler roller)
- Removing and installing poly V-belt (vehicles with tensioning element)
- Removing and installing tensioner for poly V-belt
- Removing and installing vibration damper
- Ancillary bracket
- Removing and installing sealing flange on pulley end