Workshop manual · VW Polo 6R
1.4 TSI engine (EA111)
Workshop manual for the VW Polo 1.4 TSI twincharged engine, codes CAVE and CTHE (EA111), procedure by procedure: removal, crankshaft group, cylinder head, timing chain, lubrication, cooling, turbocharger and supercharger, injection, exhaust and ignition, with torque settings. Jobs that differ on other models are in the PDF.
- 95 procedures
- 501 drawings
- 210 torques
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Most common jobs
Repair groups
- Technical dataEngine number and data, safety rules and cleanliness5 procedures
- Removing and installing engineRemoving and installing the engine, assembly mountings3 procedures
- Crankshaft groupPoly V-belt drive, cylinder block, crankshaft, pistons and conrods18 procedures
- Cylinder head, valve gearCylinder head, valve gear, timing chain and valve timing15 procedures
- LubricationSump, oil pump, oil filter and oil pressure6 procedures
- CoolingCoolant, coolant pump, thermostat, radiator and radiator fan11 procedures
- Turbocharging/superchargingTurbocharger, supercharger, charge air cooler and charge air system13 procedures
- Mixture preparation – injectionAir filter, intake manifold, injectors, high-pressure pump, senders and control unit14 procedures
- Exhaust systemSilencers, exhaust pipes and catalytic converter5 procedures
- Ignition systemIgnition coils, engine speed sender and spark plugs5 procedures
Technical data
5 procedures
Group page →Removing and installing engine
3 procedures
Group page →Removing and installing engine
Assembly mountings
Crankshaft group
18 procedures
Group page →Cylinder block (pulley end)
- Assembly overview – poly V-belt drive Diagram
- Assembly overview – cylinder block, belt pulley end Diagram
- Removing and installing poly V-belt (Golf Plus, Eos, Scirocco, Golf, Touran, Polo, Sharan, Passat, Passat CC, Golf Cabriolet)
- Removing and installing bracket for ancillaries
- Renewing crankshaft oil seal – pulley end
- Removing and installing crankshaft pulley
Cylinder block, gearbox end
Crankshaft
Pistons and conrods
Cylinder head, valve gear
15 procedures
Group page →Lubrication
6 procedures
Group page →Cooling
11 procedures
Group page →Cooling system/coolant
Coolant pump, regulation of cooling system
- Assembly overview – thermostat Diagram
- Removing and installing coolant pump (Polo, Touran, Golf Plus, Eos, Tiguan, Scirocco, Golf, Golf Cabriolet)
- Removing and installing coolant pump belt pulley (Polo, Touran, Golf Plus, Eos, Tiguan, Scirocco, Golf, Golf Cabriolet)
- Removing and installing coolant circulation pump V50 (Polo, Touran, Golf Plus, Eos, Tiguan, Scirocco, Golf, Golf Cabriolet)