Body repairs – exterior · Exterior equipment · Mouldings, trims, extensions

Removing and installing retaining strip for side member trim

⇒ 3.10.1 Removing and installing retaining strip for side member trim, Polo BlueMotion, Polo Blue GT

⇒ 3.10.2 Removing and installing retaining strip for side member trim, CrossPolo, Polo GTI

3.10.1 Removing and installing retaining strip for side member trim, Polo »BlueMotion«, Polo »Blue GT«

Optional equipment Volkswagen R GmbH, Polo »R-Line«

Removing

  • Slide retaining strip in direction of arrow -A- and remove it from side member.

Installing

Position of self-cutting screws for retaining strip

a - 980 mm ± 1 mm

b - 853.1 mm ± 1 mm

c - 639.9 mm ± 1 mm

d - 426.6 mm ± 1 mm

e - 213.3 mm ± 0.7 mm

f - 639.9 mm ± 1 mm

g - 426.6 mm ± 1 mm

h - 213.3 mm ± 0.7 mm

Dimension -k- to measuring points

Measurement point:Dimension -k-:
a26.8 mm + 1 mm
b26.3 mm + 1 mm
c26.1 mm + 1 mm
d26.2 mm + 1 mm
e26.4 mm + 1 mm
fCannot be measured
g28.0 mm + 1 mm
h27.3 mm + 1 mm
  • Position retaining strip on screws and slide it opposite to direction of arrow -A-.

3.10.2 Removing and installing retaining strip for side member trim, CrossPolo, Polo »GTI«

Special tools and workshop equipment required

  • Removal wedge - 3409-
  • Hot-air blower - V.A.G 1416-
  • Cordless power driver - VAS 5036-

Removing

  • Unscrew bolts -1-.
  • Warm the retaining strip -2- using the hot air blower - V.A.G 1416-.
  • Raise a corner of the retaining strip -2- using removal wedge
    • 3409-.
  • Put your hand under retaining strip -2- and carefully pull it off side member.

Installing

  • Measure the holes according to the table below.
  • Centre the holes for the securing screws.
  • Drill out holes with a 1.5 mm drill bit.

Position of self-cutting screws for retaining strip, CrossPolo

a - 980 mm ± 1 mm

b - 853.1 mm ± 1 mm

c - 639.9 mm ± 1 mm

d - 426.6 mm ± 1 mm

e - 213.3 mm ± 0.7 mm

f - 779.8 mm ± 1 mm

g - 639.9 mm ± 1 mm

h - 426.6 mm ± 1 mm

i - 213.3 mm ± 0.7 mm

Position of self-cutting screws for retaining strip, Polo »GTI«

a - 980 mm ± 1 mm

b - 853.1 mm ± 1 mm

c - 639.9 mm ± 1 mm

d - 426.6 mm ± 1 mm

e - 213.3 mm ± 0.7 mm

f - 639.9 mm ± 1 mm

g - 426.6 mm ± 1 mm

h - 213.3 mm ± 0.7 mm

Dimension -k- to measuring points

Measurement point:Dimension -k-:
a22.7 mm + 1 mm
b21.5 mm + 1 mm
c21.0 mm + 1 mm
d21.0 mm + 1 mm
e21.2 mm + 1 mm
f21.7 mm + 1 mm
g22.4 mm + 1 mm
hCannot be measured

Continued for all vehicles

  • If all securing screw holes have been drilled -1-.
  • Screw in self-tapping screws -1- with cordless drill/driver - VAS 5036-, using the highest speed 2500 ± 500 rpm, until the screw bites. Remove cordless drill/driver - VAS 5036- immediately!
  • Tighten screws with least possible torque, i.e. 1.2 Nm - 0.1 Nm, so that screws are not excessively tightened.
  • Repair instructions ⇒ 10.1 Repair instructions
  • Fit retaining strip -2- onto screws -1- and push towards rear in -direction of arrow- until stop is reached.
  • Remove protective film -3- on double-sided adhesive tape of retaining strip -2- and press on retaining strip in area of doublesided adhesive tape.