Workshop manual · VW Polo 6R/6C
1.4 TSI engine (EA211)
Workshop manual for the VW Polo 1.4 TSI engine, codes CPTA, CZCA and CZEA (EA211), procedure by procedure: removal, crankshaft group, cylinder head, toothed belt drive, lubrication, cooling, turbocharging, injection, exhaust and ignition, with torque settings.
- 128 procedures
- 792 drawings
- 203 torques
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Most common jobs
Repair groups
- Technical dataSafety rules, engine number and data, cleanliness and repair rules3 procedures
- Removing and installing engineRemoving and installing the engine, engine and gearbox mountings9 procedures
- Crankshaft groupPoly V-belt drive, flywheel, crankshaft, pistons and conrods21 procedures
- Cylinder head, valve gearCylinder head, toothed belt drive, valve timing, camshafts and valves22 procedures
- LubricationSump, oil pump, oil cooler, crankcase ventilation and oil pressure13 procedures
- CoolingCoolant, pumps, thermostat, coolant pipes and radiators19 procedures
- Turbocharging/superchargingTurbocharger, charge air cooler and charge air system9 procedures
- Mixture preparation – injectionInjectors, fuel rail, high-pressure pump, intake manifold, sensors and control unit20 procedures
- Exhaust systemSilencers, exhaust pipes and catalytic converter7 procedures
- Ignition systemIgnition coils, knock sensor and engine speed sender5 procedures
Removing and installing engine
9 procedures
Group page →Removing and installing engine
Assembly mountings
Crankshaft group
21 procedures
Group page →Cylinder block (pulley end)
- Assembly overview – poly V-belt drive Diagram
- Assembly overview – sealing flange, belt pulley end Diagram
- Removing and installing poly-V belt
- Removing and installing tensioner for poly V-belt
- Removing and installing vibration damper
- Removing and installing engine support
- Renewing crankshaft oil seal – belt pulley end
- Removing and installing sealing flange on pulley end
Cylinder block, gearbox end
Crankshaft
Pistons and conrods
Cylinder head, valve gear
22 procedures
Group page →Cylinder head
Toothed belt drive
Valve gear
- Assembly overview – valve gear Diagram
- Removing and installing camshaft oil seal
- Removing and installing camshaft adjuster
- Removing and installing toothed belt pulley
- Removing and installing camshaft control valve 1 N205
- Removing and installing exhaust camshaft control valve 1 N318
- Removing and installing valve stem seals
- Removing and installing cam actuators
Inlet and exhaust valves
Lubrication
13 procedures
Group page →Cooling
19 procedures
Group page →Cooling system/coolant
Coolant pump, regulation of cooling system
- Assembly overview – coolant pump, thermostat Diagram
- Assembly overview – electric coolant pump Diagram
- Assembly overview – coolant temperature sender Diagram
- Removing and installing electric coolant pump
- Removing and installing coolant pump
- Removing and installing thermostat
- Removing and installing toothed belt pulley for coolant pump
- Removing and installing coolant temperature sender G62
- Removing and installing radiator outlet coolant temperature sender G83
Coolant pipes
Radiator, radiator fan
- Assembly overview – radiator/radiator fan Diagram
- Assembly overview – radiator cowl and radiator fan Diagram
- Removing and installing radiator
- Removing and installing water radiator for charge air cooling circuit
- Removing and installing radiator cowl with radiator fan
- Removing and installing radiator fan V7