1.4 TSI engine (EA211) · Cooling · Coolant pump, regulation of cooling system

Removing and installing toothed belt pulley for coolant pump

Special tools and workshop equipment required

  • Counterhold - T10172- with adapter -T10172/2-
  • Removal tool - T10498-
  • Assembly sleeve - T10505-
  • Puller - 3032-
  • Adapter - 3032/1-2- (not illustrated)

Removing

  • Screw in bolt -1- by 3 turns.
  • Tighten bolt -1- for adapter - 3032/2- while it is positioned in the centre of the elongated hole.
  • Fit puller - 3032- on toothed belt pulley -1- as shown in illustration.
  • Push adapter - 3032/1- to stop in -direction of arrow-.
  • Tighten bolt -2- hand-tight.
  • Turn bolt -3- in direction of -arrow- until toothed belt pulley has been pulled off.

Removing O-ring

The O-ring -1- must be fitted at a depth of approx. 15 mm onto camshaft journal.

  • Guide assembly tool - T10498- above camshaft as far as O- ring.
  • Turn assembly tool - T10498- to bring point of tool under O- ring - -see illustration-.
  • Pull O-ring off camshaft towards front.

Installing O-ring

  • Fit new O-ring -1- onto stub of camshaft.
  • T10505-.
  • Fit assembly sleeve - T10505- onto camshaft and push it to stop by hand in -direction of arrow-.
  • Pull off assembly sleeve - T10505-.

O-ring must be positioned in groove on camshaft.

Installing

Fit toothed belt pulley:

Torque settings