Removing and installing engine support

Removing

• Remove resonator for intake air ⇒ 3.3 Removing and installing resonator for intake air.
• Remove air filter housing ⇒ 3.2 Removing and installing air filter housing.

• Unscrew bolt -arrow- for coolant pipe -1- from engine support -2-.

Vehicles with dual clutch gearbox

• Pull vacuum line -2- in direction of -arrow- off vacuum pump for brakes - V192- -1-.
• Lay vacuum line -1- to one side.

Continued for all vehicles

• Release connectors -2- and pull off.
• Unscrew securing bolts -3-.
• Place coolant expansion tank -1- on engine.

• Disconnect fuel supply line -1- and line to activated charcoal filter solenoid valve 1 - N80- -2-. Disconnect plug-in connectors ⇒ Rep. gr. 20; Plug-in connectors; Disconnecting plugin connectors.
• Remove upper part of toothed belt guard ⇒ 2.3.1 Removing and installing upper toothed belt guard.
• Remove poly V-belt ⇒ 1.3 Removing and installing poly-V belt.

• Loosen bolt -1-.
• Support engine in its installation position ⇒ 2.5 Supporting engine in installation position.
• Unscrew bolt -2-.
• Swivel alternator -3- in -direction of arrow- towards front.
• Take up weight of engine/gearbox assembly slightly with spindle; do not lift.

• Unscrew bolts -arrows-.

• Unscrew bolts -arrows-.
• Remove bracket -1- from engine support -2-.
• Removing engine mounting ⇒ 2.2 Removing and installing engine mounting.

• Unscrew bolts -1- to -3-

Installing

Install in reverse order of removal. The following should be observed:

• Install bracket -1- to engine support -2-.
• To do this, tighten bolts -arrows- ⇒ 1.6 Removing and installing engine support.

Torque settings

• ⇒ 2.1 Assembly overview - assembly mountings
• ⇒ 1.1 Assembly overview - poly V-belt drive
• ⇒ 2.1 Assembly overview - toothed belt cover
• ⇒ 3.1 Assembly overview - coolant pipes
• ⇒ 2.1 Assembly overview - charge air system
• ⇒ 3.1 Assembly overview - air filter housing
• ⇒ Electrical system; Rep. gr. 27; Alternator; Exploded view
  • alternator