1.4 TSI engine (EA211) · Cylinder head, valve gear · Toothed belt drive

Toothed belt – assembly overview and fastening

2.2.1 Assembly overview - toothed belt, exhaust side with camshaft adjuster

1 Toothed belt
- Before removing, mark direction of rotation with chalk or felt-tipped marker pen.
- Check for wear ⇒ Maintenance; Booklet 3.1
- Removing and installing ⇒ 2.8 Removing and installing toothed belt
- Adjusting valve timing ⇒ 2.6 Adjusting valve timing
2 Bolt
- 25 Nm
- When setting the specified torque on the torque wrench - VAS 6583-, the length indicated on the insert tool - T10500- must be entered in the torque wrench.
3 Tensioning pulley
- Removal and installation involve removing engine support ⇒ 1.6 Removing and installing engine support.
4 Bolt
- Renew after removal
- 8 Nm +45°
5 Cap
6 Bolt
- Renew after removal
- 50 Nm +135°
7 Exhaust camshaft toothed belt pulley
- With camshaft adjuster
- Removing and installing camshaft adjuster ⇒ 3.3 Removing and installing camshaft adjuster
8 Guide bush
9 Inlet camshaft toothed belt pulley
- With camshaft adjuster
- Removing and installing camshaft adjuster ⇒ 3.3 Removing and installing camshaft adjuster
10 Bolt
- Renew
- 50 Nm +135°
11 O-ring
- Check for damage, and renew if necessary; see ⇒ Electronic parts catalogue (ETKA)
12 Plug
- 20 Nm
- Renew
13 Spacer sleeve
- With O-ring
- Renew O-ring
- Supplied with “item 14”
14 Idler roller
15 Bolt
- 40 Nm
16 Crankshaft pulley
- Contact surface between toothed belt pulley and crankshaft must be free from oil
- Can only be fitted in one position

Plug for “TDC” drilling in cylinder block - specified torque

1 Toothed belt
- Before removing, mark direction of rotation with chalk or felt-tipped marker pen.
- Check for wear ⇒ Maintenance; Booklet 3.1
- Removing and installing ⇒ 2.8 Removing and installing toothed belt
- Adjusting valve timing ⇒ 2.6.1 Adjusting valve timing, vehicles without ACT
2 Bolt
- 25 Nm
3 Tensioning pulley
- Removal and installation involve removing engine support ⇒ 1.6 Removing and installing engine support.
4 Bolt
- Renew
- 50 Nm +90°
5 Exhaust camshaft toothed belt pulley
- Removing and installing ⇒ 2.7 Removing toothed belt from camshaft
6 Inlet camshaft toothed belt pulley
- With camshaft adjuster
- Removing and installing camshaft adjuster ⇒ 3.3 Removing and installing camshaft adjuster
7 Guide bush
8 Bolt
- Renew
- 50 Nm +135°
9 O-ring
- Check for damage, and renew if necessary; see ⇒ Electronic parts catalogue (ETKA)
10 Plug
- 20 Nm
- Renew
11 O-ring
- Captive, supplied with “item 13”.
- Renew
12 Spacer sleeve
- Supplied with item “13”.
- Renew
13 Idler roller
14 Bolt
- 40 Nm
15 Crankshaft pulley
- Contact surface between toothed belt pulley and crankshaft must be free from oil
- Can only be fitted in one position

Plug for “TDC” drilling in cylinder block - specified torque