1.2 TDI CR engine (EA189) · Mixture preparation – injection · Senders and sensors

Removing and installing fuel pressure sender - G247-

Fuel pressure regulating valve - G247- -6- is located on fuel rail. It measures the fuel pressure and sends a voltage signal to the control unit for direct diesel injection system - J248-.

»Carry out the following work sequence«

Removing

Follow these instructions before starting work and while working on the fuel system.

  • Remove engine cover panel ⇒ 3 Engine cover panel.
  • Before removal, clean thread area in vicinity of fuel pressure sender using e.g. a cold cleaning solvent. No dirt must enter the bore in the fuel rail.
  • Under no circumstances may dirt enter the hole of the fuel rail.
  • It must be ensured that no cleaning agent gets into the connector housing of the fuel pressure sender - G247-.
  • Dry fuel pressure sender - G247-.
  • Pull electrical connector from fuel pressure sender - G247-.

Use an extended socket insert.

  • Collect escaping fuel with a cleaning cloth.
  • Unscrew fuel pressure sender - G247-.
  • Use suction device to extract dirt from fuel rail bore (threads and sealing surface). Do not use tools or other instruments for this purpose.

Installing

Use an extended socket insert.

  • Tighten fuel pressure sender - G247- by hand.
  • Then tighten sender. Specified torque ⇒ Item 11 (page 208).
  • After installing, leave engine running at moderate speed for a few minutes and then switch off again.
  • Checking fuel system for leaks ⇒ 1.3 Filling/bleeding fuel system.
  • Read event memory.
  • Then road test the vehicle, accelerating to full throttle at least once. Check high pressure part of fuel system again for leaks.
  • Read event memory.