1.2 TDI CR engine (EA189) · Mixture preparation – injection · Air filter

Air filter

7.1 Assembly overview - air filter

  • 1 Intake connecting pipe
    • With captive bolt, 9 Nm
  • 2 Clip
  • 3 Heater for crankcase breather
    • For vehicles in cold climate zones
  • 4 Vacuum hose
  • 5 Spring-type clip
  • 6 Suction hose
    • To turbocharger
  • 7 Hose
    • For crankcase ventilation.
    • Press release buttons to detach
  • 8 2 Nm
  • 9 Air mass meter - G70-
  • 10 O-ring
    • Renew if damaged
  • 11 8 Nm
  • 12 Air filter upper part
  • 13 Hose
    • For preheating
    • For vehicles in cold climate zones
  • 14 Filter element
    • To remove, turn 1/4 turns anti-clockwise
  • 15 8 Nm
  • 16 Rubber mounting
    • Renew if damaged
  • 17 Air filter lower part
  • 18 Intake connecting pipe
    • Bolted to lock carrier.
  • 19 2 Nm
  • 20 Air intake hose
    • Intake connecting pipe
  • 21 Water drainage pipe
    • Observe installation position
  • 22 Rubber mounting
    • Renew if damaged

7.2 Removing and installing air filter housing

»Carry out the following work sequence«

Removing

  • Pull connector off air mass meter - G70- -2-.
  • Open clip -1- and pull off hose to turbocharger.
  • Remove vacuum lines upwards from air filter -1- together with bracket.
  • Loosen threaded connection at air filter housing -arrow-.

Remove connecting hose -4-.

  • Remove entire air filter housing.

Remove suction hose.

  • Remove crankcase breather hose -3-.
  • Pull vacuum hose -2- off suction hose -1-, and lay it to one side. Unclip bracket.
  • Completely undo bolt -4- (make sure bolt is captive).
  • Swing intake union to the right and remove with suction hose -1-.

Install suction hose.

Installation is carried out in the reverse order. When installing, note the following:

  • When mounting intake connecting pipe on turbocharger, it must be ensured that intake connecting pipe is correctly seated on the bolt of the turbocharger. -arrow-.

Installing

Install in reverse order.

When doing this, observe the following:

  • Guide water drainage pipe -arrow- between gearbox and body.
  • Check under the wing to see whether the water drainage pipe has been installed correctly.