1.2 TDI CR engine (EA189) · Mixture preparation – injection · Injectors, fuel rail

Removing and installing fuel rail

»Carry out the following work sequence«

Removing

  • Remove engine cover panel ⇒ 3 Engine cover panel.
  • Unscrew bolt -3- from retainer for high-pressure line.
  • Collect escaping fuel with a cleaning cloth.
  • Remove high-pressure line -2-; to do this, loosen union nuts on high-pressure pump -5- and on fuel rail -1-.
  • Open cable guide catch -arrows- to free wiring harness.
  • Position pliers - 3314- with groove -arrow A- on support sleeve shoulder -arrow B-.
  • Carefully pull connectors off glow pin plugs -in direction of arrow-.
  • Pull off electrical connectors -1…6-.

Renew connector seal of connectors -2-, -3- and -4- ⇒ Item 5 (page 194) ⇒ ETKA (Electronic Parts Catalogue).

  • Unscrew fuel return line bolts -arrows-.
  • Remove high-pressure lines between injectors and fuel rail.
  • Place the removed high-pressure lines on a clean cloth.
  • Remove fuel rail; unscrew the two bolts -arrows- to do this.

Installing

Installation is carried out in the reverse order. When installing, note the following:

  • Initially tighten securing bolts -arrows- to a maximum of 1 - 2 Nm.
  • It must be possible to move the rail so the hoses can be fitted free of stress.