Brake pedal, right-hand drive – assembly overview and fastening

The brake light switch is located on the brake master cylinder.

• 1 Bolt
• 2 Sleeve bearing
• 3 Brake pedal
  • Removing and installing ⇒ 5.2.5 Removing brake pedal.
• 4 Pedal cluster
  • Removing and installing ⇒ 5.2.3 Removing pedal cluster.
• 5 Nut
  • 25 Nm
  • Always renew after removing.
• 6 Nut
  • 25 Nm
  • Always renew after removing.
• 7 Pedal cap
• 8 Ball socket
• 9 Support
  • For ball head of brake booster plunger rod.
  • Detach ball head from mounting ⇒ 5.2.1 Separating brake pedal from brake booster
  • Clip ball head to mounting ⇒ 5.2.2 Clipping brake pedal to brake booster

5.2.1 Separating brake pedal from brake booster

Special tools and workshop equipment required

• Release tool - T 10159A-

• First press brake pedal in direction of brake booster and hold.

• 2 Plunger rod
• 3 Retaining lugs

• Insert release tool - T10159A- and pull towards driver seat, counter holding on brake pedal.

• Pull release tool - T10159A- and brake pedal together towards driver seat.

As a result, the brake pedal is pulled off.

5.2.2 Clipping brake pedal to brake booster

• Hold ball head of plunger rod in front of mounting and push brake pedal in direction of brake booster, so that the ball head clicks into place.
• Check engagement by pulling briefly on brake pedal.

5.2.3 Removing pedal cluster

Removing

• Undo bolted connection -arrow A- of trim -1- for the foot support.
• Pull trim -1- for foot support upwards out of the lower guide in -direction of arrow-.
• Remove trim -1- for foot support.
• Twist out snap fastener -arrow B- and remove trim -2- of steering column.
• Release connector of accelerator pedal position sender - G79- and pull it off.
• Separate brake pedal from brake booster ⇒ 5.2.1 Separating brake pedal from brake booster.

• Unscrew bolts -arrows- of pedal cluster.
• Remove foot pedal cluster.

5.2.4 Installing pedal cluster

Install in reverse order. Note the following points:

• Clip brake pedal to brake booster ⇒ 5.2.2 Clipping brake pedal to brake booster.

Specified torque

5.2.5 Removing brake pedal

Special tools and workshop equipment required

• Release tool - T 10159-

Carry out the following work:

Removing

• Remove foot pedal cluster ⇒ 5.2.1 Separating brake pedal from brake booster.

• Loosen nut -2- whilst counterholding with bolt -1-.
• Remove brake pedal.

5.2.6 Installing brake pedal

Install in reverse order. Note the following points:

Specified torque