Removing and installing crankshaft pulley

Special tools and workshop equipment required

• Torque wrench - V.A.G 1601-
• Counter-hold tool - 3415-
• Pin - 3415/1- (not illustrated)
• Locating bolt - T10340-
• Torque wrench - V.A.G 1331-

• Dial gauge - VAS 6079-
• Dial gauge adapter - T10170- or dial gauge adapter - T10170 A-

Removing

• Removing poly V-belt (Tiguan).
• Remove poly V-belt (Golf Plus, Eos, Scirocco, Golf, Touran, Polo, Sharan, Passat, Passat CC, Golf Cabriolet) ⇒ 1.3 Removing and installing poly V-belt (Golf Plus, Eos, Scirocco, Golf, Touran, Polo, Sharan, Passat, Passat CC, Golf Cabriolet).

Only Tiguan with all-wheel drive

• Remove right drive shaft ⇒ Running gear, axles, steering; Rep. gr. 40; Repairing drive shafts; Removing and installing drive shafts.

Continued for all vehicles

• Loosen pulley securing bolt. Hold pulley with counterhold - 3415- and -3415/1-.

Installing

• Tighten pulley hand-tight using a new securing bolt.

• Turn crankshaft in direction of engine rotation to TDC for No. 1 cylinder.

• Unscrew plug from crankcase.
• Screw locking pin - T10340- to stop into crankcase.
• Tighten locking pin - T10340- to 30 Nm.

Locking pin - T10340- locks crankshaft in direction of engine rotation.

Specified torque: 150 Nm + ¹/2 turn (180°) further.

Hold pulley with counterhold - 3415- and -3415/1-.

• Unscrew locking pin - T10340- from crankcase.
• Screw plug into crankcase.

Specified torque: 30 Nm

• Install poly V-belt (Golf Plus, Eos, Scirocco, Golf, Touran, Polo, Sharan, Passat, Passat CC, Golf Cabriolet) ⇒ 1.3 Removing and installing poly V-belt (Golf Plus, Eos, Scirocco, Golf, Touran, Polo, Sharan, Passat, Passat CC, Golf Cabriolet).
• Install poly V-belt (Tiguan).

Further assembly is basically a reverse of the dismantling sequence.