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1. In the 02T manual gearbox, the gear and final drive ratios can be varied to a considerable degree. The advantages are:
- Maximum ratio spread.
- An optimum compromise between sporty and economical driving modes is possible for all vehicle applications.
- It is possible to use the gearbox for different engine capacities and platforms throughout the Group.
2. The gearbox housing is manufactured from magnesium. The advantages are:
- Drastic weight savings.
- Enhanced vibration and noise comfort.
- Considerable savings on cost of materials.
3. A characteristic of the gearbox is its modular design. Name at least three gearbox modules/assemblies
4. The gearbox is equipped with the standard cable-operated transmission. The advantages are:
- Low friction losses during operation.
- The lateral forces and bending moments acting on the elements of the inner and outer selector mechanisms are kept to a minimum.
- Mechanical vibration is isolated from the drive line region.
5. The angle piece on the selector mechanism cover is used to
- Fix the selector shaft in a pre-defined position.
- Fix the gearshift lever in a pre-defined position.
- Simplify adjustment of the standard cable-operated transmission.
6. The range of special tools includes locating pin T10027. It is used to
- Fix the gear lever in the gate for 1st/2nd gear.
- Lock the selector shaft.
- Adjust the gear lever in relation to the selector housing.
7. Road speed is reduced via
- Mechanical intermediate steps – speedometer drive wheel and speedometer drive shaft.
- Sensors on the gearbox and wireless transmission to the control unit in the dash panel insert.
- Direct engine speed reduction at the differential housing by a Hall sender and subsequent transfer to the control unit in the dash panel insert.
8. The bearing support is a new feature of the transmission shaft bearing.
- As a result, the bearings can be exchanged quickly, easily and individually.
- After repair work, the bearing support must be replaced completely.
- The complete shaft and gear packet of the input and output shafts and the bearing support is pre-assembled as a module.
Answers: 1. A., B.; 2. A.; 3. clutch release lever, selector shaft with selector mechanism cover, inner gear change mechanism, bearing support for input and output shafts; 4. C.; 5. A., C.; 6. A., C.; 7. C.; 8. B., C.