Cylinder block, sealing flange

If the bearing cap bolts are loosened, the cylinder block must be renewed complete with the crankshaft.

Measuring the main bearing clearance is not possible with normal workshop equipment.

Assembly overview ⇒ 2.1 Assembly overview.

Pulling needle bearing out of and driving into crankshaft ⇒ 2.2 Pulling needle bearing out of and driving into crankshaft.

Renewing pulley crankshaft seal ⇒ 2.3 Renewing crankshaft oil seal - belt pulley end

Tightening procedure for poly V-belt pulley securing bolt ⇒ 2.4 Poly V-belt pulley securing bolt tightening procedure.

Removing and installing drive plate ⇒ 2.5 Removing and installing drive plate

Renewing crankshaft sealing flange flywheel end, vehicles with manual gearbox ⇒ 2.7 Renewing crankshaft sealing flange - flywheel end ( assembly tool - T10134- ).

Renewing crankshaft sealing flange flywheel end, vehicles with automatic gearbox ⇒ 2.8 Renewing crankshaft sealing flange - flywheel end ( assembly tool - T10017- ).

Crankshaft dimensions ⇒ 2.9 Crankshaft dimensions.