1.4 MPI engine (EA111) · Mixture preparation – injection · Engine control unit J623

Engine control unit - J623-

Removing and installing engine control unit ⇒ 2.1 Removing and installing engine (motor) control unit - J623-.

Removing and installing anti-theft engine control unit ⇒ 2.3 Removing and installing anti-theft engine control unit - J623-

2.1 Removing and installing engine (motor) control unit - J623-

If you wish to renew the engine control unit, connect the ⇒ Vehicle diagnostic tester and carry out the guided function “Renew control unit”.

  • Switch off ignition.

Removing

  • Switch off ignition.
  • Release connectors on engine control unit and pull off connector.
  • Press clips -arrows A- outwards and pull engine control unit out to side -B-.

Installing

  • Insert new engine control unit and press to the left.
  • Fit connectors and lock in position.
  • If engine control unit is renewed, clear learnt values and adapt engine control unit ⇒ Vehicle diagnostic tester “Guided functions”.
  • Read fault memory, rectify any faults and then erase fault memory: ⇒ Vehicle diagnostic tester “Guided fault finding”.
  • The readiness code must be generated if the fault memory has been erased.
  • Perform road test.
  • Read control unit fault memory again.

2.3 Removing and installing anti-theft engine control unit - J623-

If you wish to renew the engine control unit, connect the ⇒ Vehicle diagnostic tester and carry out the guided function “Renew control unit”.

  • Switch off ignition.

Removing

  • Open wiring guide -1- and lift locking device -2-.
  • Take engine control unit out of retainer.
  • Unscrew shear-head bolt -1- using pliers.
  • Turn engine control unit -2- over and unscrew second shearhead bolt using pliers.
  • Pull retainer -1- and protective housing -2- off engine control unit -3- in -direction of arrow-.
  • Release connectors on engine control unit and pull off connector.

Installing

  • Fit connectors and lock in position.
  • Push protective housing over engine control unit.
  • Install retainer for protective housing using new shear-head bolts.
  • Tighten shear-head bolts evenly until heads shear off.
  • Insert engine control unit into control unit retainer on plenum chamber bulkhead until it engages audibly in catch -1-.
  • Insert wiring into wiring guide -1- and close guide.
  • If engine control unit is renewed, clear learnt values and adapt engine control unit ⇒ Vehicle diagnostic tester “Guided functions”.
  • Read fault memory, rectify any faults and then erase fault memory: ⇒ Vehicle diagnostic tester “Guided fault finding”.
  • The readiness code must be generated if the fault memory has been erased.
  • Perform road test.
  • Read control unit fault memory again.