Chassis & Steering

Detailed documentation regarding wheel alignment, suspension systems, axles, power steering, and brake components.

• Alloy wheel 6J x 15 8L0 601 025 E – load rating confirmationCertificateDEOfficial Audi AG confirmation letter (21.11.2013) certifying the load capacity of alloy wheel 6J x 15 H2 ET38, original part no. 8L0 601 025 E, as 526 kg. Single-page document intended for presentation to an officially recognised inspection centre.
• Alloy wheel 17" Motorsport 6R0 071 497 AX1 – ABE approvalCertificateDEThe document contains a general operating permit for special wheels for Volkswagen vehicles, specifically type 6R0 071 497, with a wheel size of 7J x 17 H2, issued by the Kraftfahrt-Bundesamt with the permit number 47656.
• Eibach sport springs 6R0 071 677 – TÜV reportCertificateDETÜV approval certificate for Eibach special suspension springs (6R0 071 677, -677A, -677B). Official German TÜV NORD type approval document certifying legal compliance for suspension modifications on VW Polo. Includes installation instructions and technical specifications.
• Polo 2010 running gear, axles, steering – workshop manualWorkshop manualENThis workshop manual is a definitive technical guide for the running gear, axles, and steering systems of the VW Polo 6R (from 2010 onwards). It covers comprehensive repair procedures for front and rear suspension components and provides exact specifications for wheel alignment and geometry. The manual also details steering system maintenance (including hydraulic fluid checks), wheel/tire requirements, and accident assessment protocols for the running gear. This resource is essential for technicians performing suspension repairs, diagnostics, and precise geometric adjustments.
• Polo 2014 running gear, axles, steering – workshop manualWorkshop manualENWorkshop manual for the chassis, axle, and steering system of the Volkswagen Polo 6C (2014+). The documentation includes detailed information about the front and rear suspension, wheel alignment, steering system, hubs, bearings, shock absorbers, and front and rear axle components. The manual covers diagnostic, assembly, and repair procedures together with tightening torques, required service tools, and correct installation methods for individual components. It is intended for professional workshops and technicians servicing Volkswagen Polo 6C models. The document is written in English, contains 238 pages, and is based on the 01/2018 edition.
• SSP 259 Electro-hydraulic power steeringSelf-Study Programme (SSP)ENSelf-study programme no. 259 (VW Service Training, 2003) explains the design and function of the electro-hydraulic power steering (EPHS) used in the VW Polo 6R, supplied by TRW and KOYO. A gear pump driven by an electric motor replaces the engine-driven vane pump; the power steering control unit J500 sets the delivery from the steering angle rate, vehicle speed and engine speed. The document covers the engine pump assembly, the power steering sensor G250 (capacitive on TRW, Hall sensor on KOYO), the steering angle sender G85, restart protection, the hydraulic control unit, the function diagram, checking the fluid level and self-diagnosis (address word 44), with test questions at the end. The Polo 6C has electromechanical steering instead.
• SSP 259 Electro-hydraulic power steering (Polish)Self-Study Programme (SSP)PLTraining manual no. 259 details the construction and operational principles of the electro-hydraulic power steering (EHPS) system used in the VW Polo 6R. The system centers on an integrated electro-hydraulic power unit where the control unit (J500) processes inputs from the steering angle sensor (G85) and the steering force sensor (G250) to deliver precise steering assistance. The document explains the communication path between sensors and the pump, highlighting how steering assist varies based on vehicle speed and steering angle. This material is essential for understanding the diagnostics and maintenance of this specific system, which differs from the electromechanical setups found in the Polo 6C.

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