Gearboxes & Transmissions

Complete workshop manuals and self-study programmes for manual, automatic, and dual-clutch (DSG) transmissions.

• 5 speed manual gearbox 0CF (NTK,NTL,NTM,NTN,NZC,NZD,NZE,NZF,QCF,QCG,QCH,QCJ,RNY,UCZ,RNZ,UDA,QAB,QAC,QAD,QAE) vw workshop manual edition 09 2020ENThe manual provides a detailed technical overview of the MQ100 0CF 5‑speed manual gearbox used in various Volkswagen models. It explains the design and function of internal components, including shafts, bearings, synchronisers, the differential and the shift mechanism. It also contains complete service procedures such as gearbox removal and installation, adjustment steps, measurement points, tightening torques, wear inspection and troubleshooting of common faults. The document serves as a comprehensive technical reference for workshops maintaining and repairing 0CF‑series transmissions.
• 5 speed manual gearbox 02R Volkswagen Polo A5 workshop manual edition 2010ENService manual for the 02R 5-speed manual gearbox from the MQ200 transmission family used in the Volkswagen Polo 9N (2002+) and Volkswagen Polo 6R (2010+). The documentation covers gearboxes with codes EWR, EWT, GGU, GGV, HGW, HGX, HGY, HET, GVZ, HWY, HVU, JXY, HZN, JDE, JDD, JDA, JDB, JDC, JCZ, JYF, KFK, MDN, MAL, MAR, MAT, MNY, MZK, MZL, MZM, and MZN. The manual includes technical data as well as diagnostic, assembly, and repair procedures for the clutch system, gear selector mechanism, differential, shafts, and gear sets. It describes the required service tools, tightening torques, and correct installation procedures for individual components. The manual also covers clutch system bleeding, seal replacement, and gear selector adjustment procedures. The document is written in English, contains 204 pages, and is based on the 11/2010 edition.
• 5 speed manual gearbox 02T Seat Ibiza Toledo workshop manual edition 2012ENService manual for the 02T 5-speed manual gearbox from the MQ200 transmission family used in the Volkswagen Polo 6R (2010+), Seat Ibiza (2008+), and Seat Toledo (2013+). The documentation covers gearboxes with codes LNR, JUS, LVG, LMG, MHX, JHQ, LVE, JHL, LVA, JHF, LZF, MFX, MKG, MAB, and NVS. The manual includes technical data as well as diagnostic, assembly, and repair procedures for the clutch system, gear selector mechanism, differential, shafts, and gear sets. It describes the required service tools, tightening torques, and correct installation procedures for individual components. The manual also covers clutch system bleeding, seal replacement, and gear selector adjustment procedures. The document is written in English, contains 129 pages, and is based on the Seat edition from 05/2012.
• 6 speed manual gearbox 02U Volkswagen Polo A5 workshop manual edition 2017ENService manual for the 02U 6-speed manual gearbox from the MQ200 transmission family used in the Volkswagen Polo 6R with the 1.2 TSI CBZB 105 HP (77 kW) engine. The documentation covers gearboxes with codes MFV, MTH, NBU, NTD, PRP, and PRN. The manual includes technical data as well as diagnostic, assembly, and repair procedures for the clutch system, gear selector mechanism, differential, shafts, and gear sets. It describes the required service tools, tightening torques, and correct installation procedures for individual components. The manual also covers clutch system bleeding, seal replacement, and gear selector adjustment procedures.
• 6-speed manual gearbox 0A8 | Volkswagen Polo A5 workshop manual edition 2017ENThis document is an official Volkswagen Workshop Manual (March 2017 edition) dedicated to the Polo (2014 onwards). It details the design, repair procedures, and technical specifications for the 0A8 6-speed manual gearbox, including codes NJU, QDG, and QQR. This specific transmission is featured in the high-performance variants of the VW Polo 6R/6C, such as the R WRC Street 2.0 TSI and the GTI 1.8 TSI. The manual covers crucial repair groups such as the clutch, controls, housing, gears, shafts, final drive differential, and precise torque specifications.
• 7 speed dual clutch transmission 0am engENA detailed service manual for the 7‑speed dual‑clutch DSG transmission of the DQ200 type, used in numerous Volkswagen Group models. It provides a complete description of the transmission’s construction, including the design of the clutches, mechatronics unit, shafts, gearsets, bearings and lubrication system. The manual explains the operating principles of the gearbox, torque flow diagrams, disassembly and assembly procedures, inspection measurements, tightening torques, wear tolerances and diagnostic methods for hydraulic and electronic faults. It also includes detailed information on mechatronics adaptation and service procedures required after repairs. The manual applies to gearbox codes: LWX, MCG, MLG, MPN, NAX, NBD, NQG, NTV, MGV, MLN, MPU, NQN, NUC, MPP, NAY, NTW, NQH, KJB, MLM, MPT, NBC, NQM, NUB, LPE, LKP, LWW, MGM, MLD, MPK, MUV, NAU, NAZ, NQA, LOM, LPL, LQN, NLE, MPL, NAV, KHM, LKF, LKL, LPH, LSR, MGJ, KHN, LKG, LKM, LWZ, MGK, LKP, LKN, LPK, LSS, MLC, MGL, LPJ, LQK, KAZ, MLB, MPH, LQM, MLD, MLJ, MPQ, NBA, NAZ, NQK, NTZ, LKQ, LPM, LST, LQN, MGN, MLE, NKA, NQE, NTT, KUT, LKJ, LPL, LQM, MSL, MUV, MYQ, MYR, NAJ, NAZ, NQA, NQJ, NTP, NTX.
• SSP 094 Diagnosis of the automatic gearboxes 0AM & 02ESelf-Study Programme (SSP)ENSSP 390 Diagnostics of automatic transmissions 0AM and 02E Gearbox family: DQ200/DQ250 Type: 0AM / 02E 🇬🇧 Training booklet no. 094 in English | 🗐 40 pages | Issue 06/2012 This document is Škoda's training material on the diagnostics of automatic transmissions 0AM (DQ 200) and 02E (DQ 250). The document contains instructions for installation, disassembly, repair and diagnosis, as well as detailed user information, etc. Table of contents: 04 - Introduction 05 - Basic comparison of the 0AM (DQ 200) and 02E (DQ 250) gearboxes 06 - Seven-speed automatic transmission 0AM 06 - Changes to the mechanical part of the 0AM gearbox 06 - Clutch design adjustments as per 01.06.2011 (PK02 package) 09 - Diagnostics 09 - Introduction 10 - Measuring value blocks 14 - Common faults and their repair 20 - Diagram of recommended repair procedures for 7-speed 0AM gearboxes 22 - Six-speed gearbox 02E 22 - Diagnostics 22 - Introduction 23 - Measuring value blocks 27 - Common faults and their repair 30 - Diagram of recommended repair procedures for the 02E six-speed gearbox 32 - Technical issues regarding the repair of 0AM and 02E gearboxes and relevant documentation
• SSP 308 direct shift gearbox DQ250 02ESelf-Study Programme (SSP)ENℹ️ SSP 308 6-speed automatic transmission 02E (with wet clutch) Gearbox family: DQ250 Type: 02E 🇬🇧 Training booklet 308 in English | 🗐 64 pages | issue 10/2003 The document is Volkswagen's training material for the 6-speed automatic transmission Direct Shift 02E (DSG 02E). The DQ250 gearbox was not present in the Polo 6R/6C from the factory, but is a recommended modification for slightly higher power increases (it tolerates more torque). The document contains detailed information on the design, operating principles, control systems, diagnostics and service of this advanced gearbox. The gearbox, designed by BorgWarner, was used by VW from 2003 to 2020 in sportier versions (it was already available from the more powerful VW Golf R32 and Touran models in 2003). Contents: 04 - Introduction 06 - Selector lever 12 - DSG design 28 - Mechatronic module 30 - Electro-hydraulic control unit 32 - Oil lubrication circuit 40 - System overview 42/50 - Sensors/actuators 56 - Functional diagram 68 - CAN bus connection 59 - Diagnostics 60 - Service 61 - Test
• SSP 390 7-speed double clutch gearbox 0AMSelf-Study Programme (SSP)ENVW training booklet no. 390: 7-speed dual-clutch transmission 0AM (DQ200) A comprehensive self-study programme (SSP) in English, published in December 2007. In 76 pages, the design, operation, diagnosis and service of the modern DSG transmission with dry dual clutch and two independent oil circuits are described in detail. This gearbox is designed for engines with up to 250 Nm of torque. Specifications: English | 76 pages | Edition 12/2007 Transmission type: 0AM (DQ200 family) Example designations (codes): NQM, NUB, PKY, PMU, PWF Compatibility (using VW Polo 6R as an example): 1.2 TSI (CBZB, CBZC), 1.4 MPI (CGGB), 1.4 TSI (CPTA, CAVE, CTHE) and 1.6 TDI (CAYB). The publication also covers analogous systems in Golf, Passat and Touran models.
• SSP237 Manual gearbox 02TSelf-Study Programme (SSP)ENSSP 237 is a comprehensive Volkswagen training programme focused on the 02T manual gearbox used in MQ200‑series vehicles. It explains the lightweight magnesium housing, modular construction, operation of the shafts, bearings, synchronisers and differential. The document details the force flow inside the gearbox, the external and internal shift mechanisms, the reverse‑gear lock and the procedures for adjusting the shift cables. It also covers the speed sensor, reversing‑light switch and the differences between the 5‑ and 6‑speed versions. A complete technical reference for workshop technicians and service specialists.

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