Gearboxes & Transmissions
Complete workshop manuals and self-study programmes for manual, automatic, and dual-clutch (DSG) transmissions.
10 documents available
- 5-speed manual gearbox 0CF – workshop manual (2020)Workshop manualENThe manual provides a detailed technical overview of the MQ100 0CF 5‑speed manual gearbox used in various Volkswagen models. It explains the design and function of internal components, including shafts, bearings, synchronisers, the differential and the shift mechanism. It also contains complete service procedures such as gearbox removal and installation, adjustment steps, measurement points, tightening torques, wear inspection and troubleshooting of common faults. The document serves as a comprehensive technical reference for workshops maintaining and repairing 0CF‑series transmissions.
- 5-speed manual gearbox 02R – workshop manual (Polo, 2010)Workshop manualENService manual for the 02R 5-speed manual gearbox from the MQ200 transmission family used in the Volkswagen Polo 9N (2002+) and Volkswagen Polo 6R (2010+). The documentation covers gearboxes with codes EWR, EWT, GGU, GGV, HGW, HGX, HGY, HET, GVZ, HWY, HVU, JXY, HZN, JDE, JDD, JDA, JDB, JDC, JCZ, JYF, KFK, MDN, MAL, MAR, MAT, MNY, MZK, MZL, MZM, and MZN. The manual includes technical data as well as diagnostic, assembly, and repair procedures for the clutch system, gear selector mechanism, differential, shafts, and gear sets. It describes the required service tools, tightening torques, and correct installation procedures for individual components. The manual also covers clutch system bleeding, seal replacement, and gear selector adjustment procedures. The document is written in English, contains 204 pages, and is based on the 11/2010 edition.
- 5-speed manual gearbox 02T – workshop manual (Seat Ibiza/Toledo, 2012)Workshop manualENService manual for the 02T 5-speed manual gearbox from the MQ200 transmission family used in the Volkswagen Polo 6R (2010+), Seat Ibiza (2008+), and Seat Toledo (2013+). The documentation covers gearboxes with codes LNR, JUS, LVG, LMG, MHX, JHQ, LVE, JHL, LVA, JHF, LZF, MFX, MKG, MAB, and NVS. The manual includes technical data as well as diagnostic, assembly, and repair procedures for the clutch system, gear selector mechanism, differential, shafts, and gear sets. It describes the required service tools, tightening torques, and correct installation procedures for individual components. The manual also covers clutch system bleeding, seal replacement, and gear selector adjustment procedures. The document is written in English, contains 129 pages, and is based on the Seat edition from 05/2012.
- 6-speed manual gearbox 0A8 – workshop manual (Polo 2014, 2017)Workshop manualENThis document is an official Volkswagen Workshop Manual (March 2017 edition) dedicated to the Polo (2014 onwards). It details the design, repair procedures, and technical specifications for the 0A8 6-speed manual gearbox, including codes NJU, QDG, and QQR. This specific transmission is featured in the high-performance variants of the VW Polo 6R/6C, such as the R WRC Street 2.0 TSI and the GTI 1.8 TSI. The manual covers crucial repair groups such as the clutch, controls, housing, gears, shafts, final drive differential, and precise torque specifications.
- 6-speed manual gearbox 02U – workshop manual (Polo, 2017)Workshop manualENService manual for the 02U 6-speed manual gearbox from the MQ200 transmission family used in the Volkswagen Polo 6R with the 1.2 TSI CBZB 105 HP (77 kW) engine. The documentation covers gearboxes with codes MFV, MTH, NBU, NTD, PRP, and PRN. The manual includes technical data as well as diagnostic, assembly, and repair procedures for the clutch system, gear selector mechanism, differential, shafts, and gear sets. It describes the required service tools, tightening torques, and correct installation procedures for individual components. The manual also covers clutch system bleeding, seal replacement, and gear selector adjustment procedures.
- 7-speed dual clutch gearbox 0AM – workshop manualWorkshop manualENA detailed service manual for the 7‑speed dual‑clutch DSG transmission of the DQ200 type, used in numerous Volkswagen Group models. It provides a complete description of the transmission’s construction, including the design of the clutches, mechatronics unit, shafts, gearsets, bearings and lubrication system. The manual explains the operating principles of the gearbox, torque flow diagrams, disassembly and assembly procedures, inspection measurements, tightening torques, wear tolerances and diagnostic methods for hydraulic and electronic faults. It also includes detailed information on mechatronics adaptation and service procedures required after repairs. The manual applies to gearbox codes: LWX, MCG, MLG, MPN, NAX, NBD, NQG, NTV, MGV, MLN, MPU, NQN, NUC, MPP, NAY, NTW, NQH, KJB, MLM, MPT, NBC, NQM, NUB, LPE, LKP, LWW, MGM, MLD, MPK, MUV, NAU, NAZ, NQA, LOM, LPL, LQN, NLE, MPL, NAV, KHM, LKF, LKL, LPH, LSR, MGJ, KHN, LKG, LKM, LWZ, MGK, LKP, LKN, LPK, LSS, MLC, MGL, LPJ, LQK, KAZ, MLB, MPH, LQM, MLD, MLJ, MPQ, NBA, NAZ, NQK, NTZ, LKQ, LPM, LST, LQN, MGN, MLE, NKA, NQE, NTT, KUT, LKJ, LPL, LQM, MSL, MUV, MYQ, MYR, NAJ, NAZ, NQA, NQJ, NTP, NTX.
- SSP 094 Diagnosis of automatic gearboxes 0AM and 02ESelf-Study Programme (SSP)ENŠkoda self-study programme 094 on diagnosing the automatic gearboxes 0AM (DQ200) and 02E (DQ250): fault finding, basic settings and adaptation. English, 40 pages, issue 06/2012.
- SSP 237 Manual gearbox 02TSelf-Study Programme (SSP)ENSSP 237 is a comprehensive Volkswagen training programme focused on the 02T manual gearbox used in MQ200‑series vehicles. It explains the lightweight magnesium housing, modular construction, operation of the shafts, bearings, synchronisers and differential. The document details the force flow inside the gearbox, the external and internal shift mechanisms, the reverse‑gear lock and the procedures for adjusting the shift cables. It also covers the speed sensor, reversing‑light switch and the differences between the 5‑ and 6‑speed versions. A complete technical reference for workshop technicians and service specialists.
- SSP 308 Direct shift gearbox DQ250 02ESelf-Study Programme (SSP)ENVolkswagen self-study programme 308 on the 6-speed direct shift gearbox 02E (DQ250) with wet clutches: design, function, mechatronics and hydraulics. English, 64 pages, issue 10/2003.
- SSP 390 7-speed dual clutch gearbox 0AMSelf-Study Programme (SSP)ENVW training booklet no. 390: 7-speed dual-clutch transmission 0AM (DQ200) A comprehensive self-study programme (SSP) in English, published in December 2007. In 76 pages, the design, operation, diagnosis and service of the modern DSG transmission with dry dual clutch and two independent oil circuits are described in detail. This gearbox is designed for engines with up to 250 Nm of torque. Specifications: English | 76 pages | Edition 12/2007 Transmission type: 0AM (DQ200 family) Example designations (codes): NQM, NUB, PKY, PMU, PWF Compatibility (using VW Polo 6R as an example): 1.2 TSI (CBZB, CBZC), 1.4 MPI (CGGB), 1.4 TSI (CPTA, CAVE, CTHE) and 1.6 TDI (CAYB). The publication also covers analogous systems in Golf, Passat and Touran models.
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