Chassis, Steering & Brakes

Detailed documentation regarding wheel alignment, suspension systems, axles, power steering, and brake components.

• 6R0071677 A BDETÜV approval certificate for Eibach special suspension springs (6R0 071 677, -677A, -677B). Official German TÜV NORD type approval document certifying legal compliance for suspension modifications on VW Polo. Includes installation instructions and technical specifications.
• 8L0601025EZ17DEOfficial Audi AG confirmation letter (21.11.2013) certifying the load capacity of alloy wheel 6J x 15 H2 ET38, original part no. 8L0 601 025 E, as 526 kg. Single-page document intended for presentation to an officially recognised inspection centre.
• ABE 24 0322 0151 1 de 6R0615301DEABE general approval document (Allgemeine Betriebserlaubnis) KBA-Nr. 61340'04 for Continental brake disc replacement parts. German Kraftfahrt-Bundesamt certification for legal brake system components. Part number 6R0615301.
• ABE 24 0325 0113 1 de 6R0615301A DEABE general approval certificate KBA-Nr. 61340'04 for Continental brake disc pads. German Kraftfahrt-Bundesamt type approval for replacement brake system parts. Part 6R0615301A. Certifies legal compliance for brake component modifications.
• SSP259 PL Elektrohydrauliczne wspomaganie układu kierowniczegoSelf-Study Programme (SSP)PLTraining manual no. 259 details the construction and operational principles of the electro-hydraulic power steering (EHPS) system used in the VW Polo 6R. The system centers on an integrated electro-hydraulic power unit where the control unit (J500) processes inputs from the steering angle sensor (G85) and the steering force sensor (G250) to deliver precise steering assistance. The document explains the communication path between sensors and the pump, highlighting how steering assist varies based on vehicle speed and steering angle. This material is essential for understanding the diagnostics and maintenance of this specific system, which differs from the electromechanical setups found in the Polo 6C.
• vw polo 5 2010 brake systems engENThis workshop manual is a comprehensive technical guide dedicated to the complete maintenance and repair of the braking system in the VW Polo 6R. It provides extensive technical data, including brake allocation based on PR numbers, ensuring the correct selection of parts for various vehicle configurations. The manual features detailed repair procedures for front and rear brakes, service instructions for the master cylinder and brake booster, and diagnostic protocols for the Anti-lock Braking System (ABS). A critical section covers hydraulic repairs, including bleeding procedures and brake line replacement techniques. This manual is an essential tool for technicians, ensuring safety through precise torque specifications and official repair standards.
• vw polo 5 2010 running gear axles steering engENThis workshop manual is a definitive technical guide for the running gear, axles, and steering systems of the VW Polo 6R (from 2010 onwards). It covers comprehensive repair procedures for front and rear suspension components and provides exact specifications for wheel alignment and geometry. The manual also details steering system maintenance (including hydraulic fluid checks), wheel/tire requirements, and accident assessment protocols for the running gear. This resource is essential for technicians performing suspension repairs, diagnostics, and precise geometric adjustments.
• vw polo 5 2014 axles steering engENWorkshop manual for the chassis, axle, and steering system of the Volkswagen Polo 6C (2014+). The documentation includes detailed information about the front and rear suspension, wheel alignment, steering system, hubs, bearings, shock absorbers, and front and rear axle components. The manual covers diagnostic, assembly, and repair procedures together with tightening torques, required service tools, and correct installation methods for individual components. It is intended for professional workshops and technicians servicing Volkswagen Polo 6C models. The document is written in English, contains 238 pages, and is based on the 01/2018 edition.

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