1.4 MPI engine (EA111) · Exhaust system · Parts of the exhaust system
Front exhaust system with attachments – assembly overview and fastening
- 1 Warm air collector plate
- 2 10 Nm
- 3 Lambda probe - G39-, 50 Nm
- Grease only the threads with “G 052 112 A3”; “G 052 112 A3” cannot get into the slots on the probe body.
- Remove and install using ring spanner for Lambda probe - 3337-
- If seal is leaking, nip open and renew.
- 4 Exhaust manifold with starter catalytic converter
- Protect from damage by knocks and impact.
- 5 Seal
- Renew
- 6 25 Nm
- Renew
- 7 Connector
- 4-pin
- 8 Connector
- 4-pin
- 9 Lambda probe after catalytic converter - G130-, 55 Nm
- Grease only thread with high-temperature paste
- G 052 112 A3-. Do not allow high-temperature
- Grease only thread with high-temperature paste
paste - G 052 112 A3- to get into slots of probe body.
- The connector is located beneath right underbody panel
- 10 Double clamp, 25 Nm
- Before tightening, align cold exhaust system free of tension
- Fitting position ⇒ 1.2 Assembly overview - front exhaust system with attachments
- Tighten bolted connections evenly.
- 11 Front tunnel cross-piece
- 12 23 Nm
- 13 Catalytic converter with exhaust pipe
- With flexible connection (de-coupling element).
- Do not bend flexible connection more than 10° - otherwise it can be damaged.
- 14 Mounting
- Renew if damaged
- 15 20 Nm
- 16 40 Nm
- Renew
- 17 Bracket
- 18 Wiring guide

Installation position of double clamp
- Install double clamp so that the end of the bolt does not extend beyond lower edge of clamp.
