1.4 MPI engine (EA111) · Exhaust system · Parts of the exhaust system

Front exhaust system with attachments – assembly overview and fastening

  • 1 Warm air collector plate
  • 2 10 Nm
  • 3 Lambda probe - G39-, 50 Nm
    • Grease only the threads with “G 052 112 A3”; “G 052 112 A3” cannot get into the slots on the probe body.
    • Remove and install using ring spanner for Lambda probe - 3337-
    • If seal is leaking, nip open and renew.
  • 4 Exhaust manifold with starter catalytic converter
    • Protect from damage by knocks and impact.
  • 5 Seal
    • Renew
  • 6 25 Nm
    • Renew
  • 7 Connector
    • 4-pin
  • 8 Connector
    • 4-pin
  • 9 Lambda probe after catalytic converter - G130-, 55 Nm
    • Grease only thread with high-temperature paste
      • G 052 112 A3-. Do not allow high-temperature

paste - G 052 112 A3- to get into slots of probe body.

  • The connector is located beneath right underbody panel
  • 10 Double clamp, 25 Nm
  • 11 Front tunnel cross-piece
  • 12 23 Nm
  • 13 Catalytic converter with exhaust pipe
    • With flexible connection (de-coupling element).
    • Do not bend flexible connection more than 10° - otherwise it can be damaged.
  • 14 Mounting
    • Renew if damaged
  • 15 20 Nm
  • 16 40 Nm
    • Renew
  • 17 Bracket
  • 18 Wiring guide

Installation position of double clamp

  • Install double clamp so that the end of the bolt does not extend beyond lower edge of clamp.